Overview
The Glass Lined Reactor Vessel is a corrosion-resistant pressure vessel specifically engineered for replacement and retrofit applications in chemical, pharmaceutical, and fine chemical processing plants.
Unlike complete reactor systems, this standalone vessel solution allows customers to retain existing agitators, gearboxes, motors, and mechanical seals while replacing only the damaged or worn reactor body. This significantly reduces downtime, lowers replacement costs, and minimizes modifications to existing production lines.
Manufactured according to DIN 28136 and ASME standards, VANVEO glass lined reactor vessels are designed for dimensional compatibility with existing systems. Custom nozzle arrangements, flange standards, support structures, and jacket connections can be configured based on site requirements.
These replacement reactor vessels are widely used in projects involving:
- Aging glass-lined reactor replacement
- Production line retrofit upgrades
- Corrosion-damaged vessel replacement
- Capacity expansion projects
- EPC custom reactor system integration
Every vessel undergoes rigorous quality inspection, including a 20KV high-voltage spark test, hydraulic pressure testing, and dimensional verification before shipment.
Technical Specifications
| Parameter | Specification |
|---|---|
| Nominal Volume | 50L – 30,000L |
| Design Standard | DIN 28136 / ASME Section VIII Div.1 |
| Lining Material | High-Purity Glass Enamel |
| Internal Design Pressure | Full Vacuum to 0.6 MPa / 1.0 MPa |
| Jacket Design Pressure | Up to 0.6 MPa |
| Top Head Connection | Customized Agitator Mounting Flange |
| QC Inspection | 100% 20KV Spark Testing |
| Corrosion Protection | Zero Metal Exposure |
| Customization | Nozzles, Flanges, Supports, Jacket Connections |
Compatible Replacement for Existing Glass Lined Reactors
VANVEO replacement glass lined reactor vessels are designed to integrate with existing plant infrastructure while minimizing installation modifications.
For retrofit projects, our engineering team verifies critical dimensions including:
- Agitator flange dimensions
- Bolt circle diameter
- Nozzle orientation
- Jacket inlet and outlet position
- Vessel support height
- Bottom discharge configuration
This compatibility-focused design approach allows customers to replace aging reactor vessels without changing the entire reactor system.
Compared with purchasing a complete new reactor, replacing only the vessel can significantly reduce project cost and production downtime.
Working Principle
The glass lined reactor vessel functions as a chemically inert containment chamber for corrosive process media under controlled temperature and pressure conditions.
The inner glass enamel lining isolates the process media from the carbon steel shell, preventing corrosion, contamination, and metallic ion leaching during chemical reactions.
The vessel can operate as:
- A standalone reaction chamber
- A replacement reactor body
- A pressure-resistant process vessel
- An integrated mixing reactor with existing agitation systems
For applications requiring agitation, the vessel can be connected with existing or customized agitator assemblies and mechanical seals.
Key Features
DIN & ASME Compatible Design
Designed for seamless integration with existing reactor systems and international pressure vessel standards.
Cost-Effective Replacement Solution
Replace only the damaged reactor vessel while retaining functional motors, reducers, and agitators.
100% 20KV Spark Tested
Every glass lined surface is inspected to ensure a pinhole-free corrosion-resistant lining.
Custom Reactor Vessel Configuration
Customized nozzle layouts, support structures, flange standards, and jacket designs are available for retrofit projects.
Excellent Corrosion Resistance
Suitable for acids, solvents, pharmaceutical intermediates, and corrosive chemical processing environments.
Applications
Glass Lined Reactor Replacement
Replacement of aging or damaged reactor vessels in chemical and pharmaceutical plants.
Retrofit & Expansion Projects
Integration into existing production lines during capacity upgrades or process modifications.
Fine Chemical Processing
Used for high-purity chemical reactions requiring corrosion-resistant internal surfaces.
Pharmaceutical Manufacturing
Suitable for sterile and contamination-sensitive production environments.
EPC System Integration
Widely used by engineering contractors building customized reactor systems.
FAQ
Q1: Can the vessel replace reactors from other manufacturers?
Yes. VANVEO glass lined reactor vessels are manufactured according to DIN and ASME standards. We can customize dimensions and nozzle arrangements to match existing systems from different manufacturers.
Q2: Can I replace only the vessel instead of the entire reactor system?
Yes. Many customers choose to retain existing agitators, motors, reducers, and mechanical seals while replacing only the reactor vessel. This reduces both investment cost and installation downtime.
Q3: How do you ensure compatibility with existing equipment?
Before production, our engineering team performs dimensional verification based on customer drawings and site data, including flange dimensions, nozzle orientation, support height, and jacket connections.
Q4: Is customization available for retrofit projects?
Yes. We support custom reactor vessel manufacturing including nozzle positions, flange standards, support structures, jacket types, and agitator interfaces.
Q5: What quality tests are performed before shipment?
Every vessel undergoes:
- 20KV high-voltage spark testing
- Hydraulic pressure testing
- Dimensional inspection
- Glass lining surface inspection
Complete QC documentation can be provided before delivery.